Nanotechnology Now

Our NanoNews Digest Sponsors

Heifer International

Wikipedia Affiliate Button


DHgate

Home > Press > Saws made of carbon

New ultra-thin saw wire for cutting silicon wafers: diamond on top of carbon nanotubes.
 Fraunhofer IWM
New ultra-thin saw wire for cutting silicon wafers: diamond on top of carbon nanotubes.

Fraunhofer IWM

Abstract:
More material could be saved when manufacturing wafers in future. Ultra-thin saws made of carbon nanotubes and diamond would be able to cut through silicon wafers with minimum kerf loss. A new method makes it possible to manufacture the saw wires.

Saws made of carbon

Freiburg, Germany | Posted on September 9th, 2013

You can't saw without producing sawdust - and that can be expensive if, for example, the "dust" comes from wafer manufacturing in the photovoltaic and semiconductor industries, where relatively high kerf loss has been accepted as an unavoidable, if highly regrettable, fact of life. But now scientists from the Fraunhofer Institute for Mechanics of Materials IWM in Freiburg together with colleagues from the Australian Commonwealth Scientific and Industrial Research Organisation CSIRO have developed a saw wire that is set to effect dramatic reductions in kerf loss: in place of diamond-impregnated steel wires, the researchers use ultra-thin and extremely stable threads made of carbon nanotubes coated with diamond.

The potential of coated carbon nanotubes has long been understood: possible applications include its use as a hard and tough composite material or as a component of highly sensitive sensors and thermoelectric generators. However, the new material is extremely difficult to synthesize. Diamonds only grow under extreme conditions - at temperatures of around 900 degrees Celsius in an atmosphere containing hydrocarbons. Growing diamonds on nanotubes is a tricky proposition, because carbon tends to form graphite. In order to catalyse the formation of the diamond phase, it's necessary to use reactive hydrogen to prohibit the deposition of graphite. However, this process also damages the carbon nanotubes.

But the IWM scientist Manuel Mee found a solution for protecting the fine carbon nanotubes, which grow like forests on a substrate: "During our first experiments, fused silica from the reaction chamber accidentally came into contact with the coating plasma. It settled on the substrate and protected it against the aggressive hydrogen." And to his surprise, diamonds actually grew on this layer. "What followed was careful, painstaking work," points out Mee. "We had to study the silicon oxide layer, which was deposited in an undefined manner, and find a method of controlling the deposition and optimizing the process." Tests with a transmission electron microscope at CSIRO's lab in Australia revealed that the nanotubes actually survived under their protective layer.

A German-Australian success story

How exactly to proceed from there was the question that now faced the scientists. If they found a way to coat with diamond the nanothreads that the CSIRO specialists make from nanotubes, these diamond-coated nanothreads could be used to manufacture ultra-thin saws capable of cutting through silicon wafers for instance. The Australian team at CSIRO is one of the principal global experts with the know-how to manufacture yarns from carbon nanotubes. The manufacturing process requires special carbon nanotube "forests", which can be extracted as an ultra-thin "felt" and twisted into a very thin yarn ten to twenty micrometers in diameter. In principle, this diamond-coated yarn is the ideal material on which to base a new generation of saws, which could be used in the solar industry for example. As Mee explains: "The new saw wires held out the promise of being far superior to traditional steel wires. Because of their high tensile strength, they can be manufactured much thinner than steel wires - and that means significantly less kerf loss."

In the meantime, the physicist has managed to implement his idea. A joint patent application by Fraunhofer and CSIRO has already been filed for the method and corresponding products. Mee and his colleagues are currently carrying out sawing tests. "To be able to show our partners in industry the potential the technology holds," says Mee, "we have to demonstrate how it can help solar companies to save material when processing wafers."

####

For more information, please click here

Contacts:
Manuel Mee

49-761-514-2490

Copyright © Fraunhofer-Gesellschaft

If you have a comment, please Contact us.

Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.

Bookmark:
Delicious Digg Newsvine Google Yahoo Reddit Magnoliacom Furl Facebook

Related Links

Research News August 2013 Complete Issue [ PDF 0.4399080276489258 MB ]:

Related News Press

News and information

Metal oxide sandwiches: New option to manipulate properties of interfaces February 8th, 2016

Canadian physicists discover new properties of superconductivity February 8th, 2016

Leading bugs to the death chamber: A kinder face of cholesterol February 8th, 2016

From allergens to anodes: Pollen derived battery electrodes February 8th, 2016

Chip Technology

Metal oxide sandwiches: New option to manipulate properties of interfaces February 8th, 2016

The iron stepping stones to better wearable tech without semiconductors February 8th, 2016

Organic crystals allow creating flexible electronic devices: The researchers from the Faculty of Physics of the Moscow State University have grown organic crystals that allow creating flexible electronic devices February 5th, 2016

Scientists guide gold nanoparticles to form 'diamond' superlattices: DNA scaffolds cage and coax nanoparticles into position to form crystalline arrangements that mimic the atomic structure of diamond February 4th, 2016

Nanotubes/Buckyballs/Fullerenes

The iron stepping stones to better wearable tech without semiconductors February 8th, 2016

Nano-coating makes coaxial cables lighter: Rice University scientists replace metal with carbon nanotubes for aerospace use January 28th, 2016

Scientists provide new guideline for synthesis of fullerene electron acceptors January 28th, 2016

Nanostructural Changes in Solar Cells to Increase Their Efficiency January 28th, 2016

Discoveries

A fast solidification process makes material crackle February 8th, 2016

Metal oxide sandwiches: New option to manipulate properties of interfaces February 8th, 2016

Canadian physicists discover new properties of superconductivity February 8th, 2016

Leading bugs to the death chamber: A kinder face of cholesterol February 8th, 2016

Materials/Metamaterials

A fast solidification process makes material crackle February 8th, 2016

Metal oxide sandwiches: New option to manipulate properties of interfaces February 8th, 2016

Graphene is strong, but is it tough? Berkeley Lab scientists find that polycrystalline graphene is not very resistant to fracture February 7th, 2016

Scientists take key step toward custom-made nanoscale chemical factories: Berkeley Lab researchers part of team that creates new function in tiny protein shell structures February 6th, 2016

Announcements

Metal oxide sandwiches: New option to manipulate properties of interfaces February 8th, 2016

Canadian physicists discover new properties of superconductivity February 8th, 2016

Leading bugs to the death chamber: A kinder face of cholesterol February 8th, 2016

From allergens to anodes: Pollen derived battery electrodes February 8th, 2016

Interviews/Book Reviews/Essays/Reports/Podcasts/Journals/White papers

A fast solidification process makes material crackle February 8th, 2016

Canadian physicists discover new properties of superconductivity February 8th, 2016

Leading bugs to the death chamber: A kinder face of cholesterol February 8th, 2016

From allergens to anodes: Pollen derived battery electrodes February 8th, 2016

Energy

Canadian physicists discover new properties of superconductivity February 8th, 2016

Host-guest nanowires for efficient water splitting and solar energy storage February 7th, 2016

February 4th, 2016

Putting silicon 'sawdust' in a graphene cage boosts battery performance: Approach could remove major obstacles to increasing the capacity of lithium-ion batteries January 30th, 2016

Research partnerships

A fast solidification process makes material crackle February 8th, 2016

Scientists take key step toward custom-made nanoscale chemical factories: Berkeley Lab researchers part of team that creates new function in tiny protein shell structures February 6th, 2016

Polar vortices observed in ferroelectric: New state of matter holds promise for ultracompact data storage and processing February 4th, 2016

Spin dynamics in an atomically thin semi-conductor February 1st, 2016

Solar/Photovoltaic

Host-guest nanowires for efficient water splitting and solar energy storage February 7th, 2016

Simplifying solar cells with a new mix of materials: Berkeley Lab-led research team creates a high-efficiency device in 7 steps January 29th, 2016

An alternative to platinum: Iron-nitrogen compounds as catalysts in graphene January 28th, 2016

Scientists provide new guideline for synthesis of fullerene electron acceptors January 28th, 2016

NanoNews-Digest
The latest news from around the world, FREE




  Premium Products
NanoNews-Custom
Only the news you want to read!
 Learn More
NanoTech-Transfer
University Technology Transfer & Patents
 Learn More
NanoStrategies
Full-service, expert consulting
 Learn More











ASP
Nanotechnology Now Featured Books




NNN

The Hunger Project







Car Brands
Buy website traffic