Home > Press > ORNL research reveals unique capabilities of 3-D printing
ORNL researchers have demonstrated the ability to precisely control the structure and properties of 3-D printed metal parts during formation. The electron backscatter diffraction image shows variations in crystallographic orientation in a nickel-based component, achieved by controlling the 3-D printing process at the microscale. |
Abstract:
Researchers at the Department of Energy's Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes.
Ryan Dehoff, staff scientist and metal additive manufacturing lead at the Department of Energy's Manufacturing Demonstration Facility at ORNL, presented the research this week in an invited presentation at the Materials Science & Technology 2014 conference in Pittsburgh.
"We can now control local material properties, which will change the future of how we engineer metallic components," Dehoff said. "This new manufacturing method takes us from reactive design to proactive design. It will help us make parts that are stronger, lighter and function better for more energy-efficient transportation and energy production applications such as cars and wind turbines."
The researchers demonstrated the method using an ARCAM electron beam melting system (EBM), in which successive layers of a metal powder are fused together by an electron beam into a three-dimensional product. By manipulating the process to precisely manage the solidification on a microscopic scale, the researchers demonstrated 3-dimensional control of the microstructure, or crystallographic texture, of a nickel-based part during formation.
Crystallographic texture plays an important role in determining a material's physical and mechanical properties. Applications from microelectronics to high-temperature jet engine components rely on tailoring of crystallographic texture to achieve desired performance characteristics.
"We're using well established metallurgical phenomena, but we've never been able to control the processes well enough to take advantage of them at this scale and at this level of detail," said Suresh Babu, the University of Tennessee-ORNL Governor's Chair for Advanced Manufacturing. "As a result of our work, designers can now specify location specific crystal structure orientations in a part."
Other contributors to the research are ORNL's Mike Kirka and Hassina Bilheux, University of California Berkeley's Anton Tremsin, and Texas A&M University's William Sames.
The research was supported by the Advanced Manufacturing Office in DOE's Office of Energy Efficiency and Renewable Energy.
####
About DOE/Oak Ridge National Laboratory
ORNL is managed by UT-Battelle for the Department of Energy's Office of Science. DOE's Office of Science is the single largest supporter of basic research in the physical sciences in the United States, and is working to address some of the most pressing challenges of our time. For more information, please visit science.energy.gov.
For more information, please click here
Contacts:
Morgan McCorkle
865-574-7308
Copyright © DOE/Oak Ridge National Laboratory
If you have a comment, please Contact us.Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.
Related News Press |
News and information
Simulating magnetization in a Heisenberg quantum spin chain April 5th, 2024
NRL charters Navy’s quantum inertial navigation path to reduce drift April 5th, 2024
Discovery points path to flash-like memory for storing qubits: Rice find could hasten development of nonvolatile quantum memory April 5th, 2024
Laboratories
A battery’s hopping ions remember where they’ve been: Seen in atomic detail, the seemingly smooth flow of ions through a battery’s electrolyte is surprisingly complicated February 16th, 2024
NRL discovers two-dimensional waveguides February 16th, 2024
Three-pronged approach discerns qualities of quantum spin liquids November 17th, 2023
3D & 4D printing/Additive-manufacturing
Presenting: Ultrasound-based printing of 3D materials—potentially inside the body December 8th, 2023
Fiber sensing scientists invent 3D printed fiber microprobe for measuring in vivo biomechanical properties of tissue and even single cell February 10th, 2023
Govt.-Legislation/Regulation/Funding/Policy
NRL charters Navy’s quantum inertial navigation path to reduce drift April 5th, 2024
Discovery points path to flash-like memory for storing qubits: Rice find could hasten development of nonvolatile quantum memory April 5th, 2024
Chemical reactions can scramble quantum information as well as black holes April 5th, 2024
Discoveries
Chemical reactions can scramble quantum information as well as black holes April 5th, 2024
New micromaterial releases nanoparticles that selectively destroy cancer cells April 5th, 2024
Utilizing palladium for addressing contact issues of buried oxide thin film transistors April 5th, 2024
Materials/Metamaterials/Magnetoresistance
Nanoscale CL thermometry with lanthanide-doped heavy-metal oxide in TEM March 8th, 2024
Focused ion beam technology: A single tool for a wide range of applications January 12th, 2024
Announcements
NRL charters Navy’s quantum inertial navigation path to reduce drift April 5th, 2024
Discovery points path to flash-like memory for storing qubits: Rice find could hasten development of nonvolatile quantum memory April 5th, 2024
Interviews/Book Reviews/Essays/Reports/Podcasts/Journals/White papers/Posters
Simulating magnetization in a Heisenberg quantum spin chain April 5th, 2024
Discovery points path to flash-like memory for storing qubits: Rice find could hasten development of nonvolatile quantum memory April 5th, 2024
The latest news from around the world, FREE | ||
Premium Products | ||
Only the news you want to read!
Learn More |
||
Full-service, expert consulting
Learn More |
||