Nanotechnology Now





Heifer International

Wikipedia Affiliate Button


DHgate

Home > Press > Novel Coatings Show Great Promise as Flame Retardants in Polyurethane Foam

Abstract:
Gram for gram, novel carbon nanofiber-filled coatings devised by researchers from the National Institute of Standards and Technology (NIST) and Texas A&M University outperformed conventional flame retardants used in the polyurethane foam of upholstered furniture and mattresses by at least 160 percent and perhaps by as much as 1,130 percent.

Novel Coatings Show Great Promise as Flame Retardants in Polyurethane Foam

Gaithersburg, MD | Posted on August 3rd, 2011

The impressive test results, reported in the journal Polymer,* suggest that significant fire-safety advantages can be gained by coating polyurethane foam (PUF) with a club-sandwich-like arrangement of thin layers containing carbon nanofibers and polymers. The upshot, says NIST researcher Rick Davis, is that the experimental coating seems to create the equivalent of a "fire-resistant armor" on the porous foam.

Ignition of soft furnishings account for about 5 percent of residential fires, and the consequences are disproportionately high. These fires are responsible for a third of fire-caused deaths of civilians and 11 percent of property losses due to fires in homes.

The flammability of mattresses is regulated by federal law. A complementary rule to regulate the flammability of upholstered furniture has been proposed recently.

Several organizations, however, have challenged the health and safety of some flame retardants designed to protect against soft furnishing fires. And, a bill pending in California would ban the use of certain halogenated flame retardants in that state.

Today, recipes for making PUFs result in foams in which fire retardants are embedded in the interior. In contrast, the experimental technology uses the carbon nanofiber fire retardant as a coating that covers all the nooks and crannies on the sponge-like PUF surface. The new approach, says Davis, should be attractive to PUF manufacturers because the surface treatment has the potential to deliver a low flammability PUF without major change to the foam manufacturing process, thus saving time and money.

The NIST-Texas A&M team coated square samples of commercially available PUF with four bilayers of a carbon nanofiber-polymer combination.** The average thickness of the coating was about 360 nanometers, increasing the mass of the foam by only 3 percent. By themselves, the carbon nanofibers accounted for 1.6 percent of the foam mass. Since the carbon nanofibers are only in the coating, all the carbon nanofibers are clumped like matted whiskers within the top 360 nanometers of the surface—assembled into the fire-blocking armor.

The team used a standard benchtop fire test to measure the fire performance of coated and uncoated PUF. The carbon nanofiber coatings reduced PUF flammability (measured as the peak heat release rate from an ignited specimen) by 40 percent. That result was more than 3 times better than achieved by putting the same carbon nanofibers in the foam (part of the foam recipe).

When compared at the same concentrations, the carbon nanofiber coating significantly outperforms three classes of commercially available flame retardants commonly used in PUF. Reductions in flammability achieved with the coating, according to the researchers, were 158 percent better than the reduction calculated for nonhalogens, 288 percent better than halogens, and 1,138 percent better than halogen-phosphorous flame retardants.

Additionally, the experimental coating "prevents the formation of a melt pool of burning foam, which in a real fire scenario, may further reduce the resulting fire threat of burning soft furnishings," the authors write.

* Y.S. Kim, R. Davis, A.A. Cain and J.C. Grunlan, Development of layer-by-layer assembled carbon nanofiber-filled coatings to reduce polyurethane foam flammability. Polymer. Vol. 52, Issue 13, June 8, 2011.

** Polyethylenimine/carbon-nanofiber.

####

About NIST
The National Institute of Standards and Technology (NIST) is an agency of the U.S. Department of Commerce.

For more information, please click here

Contacts:
Mark Bello
301-975-3776

Copyright © NIST

If you have a comment, please Contact us.

Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.

Bookmark:
Delicious Digg Newsvine Google Yahoo Reddit Magnoliacom Furl Facebook

Related News Press

News and information

Conversion of Greenhouse Gases to Syngas in Presence of Nanocatalysts in Iran May 22nd, 2015

New Antibacterial Wound Dressing in Iran Can Display Replacement Time May 22nd, 2015

Haydale Named Lead Sponsor for Cambridge Graphene Festival May 22nd, 2015

Simulations predict flat liquid May 21st, 2015

Laboratories

Sandia researchers first to measure thermoelectric behavior by 'Tinkertoy' materials May 20th, 2015

Defects can 'Hulk-up' materials: Berkeley lab study shows properly managed damage can boost material thermoelectric performances May 20th, 2015

ORNL demonstrates first large-scale graphene fabrication May 14th, 2015

CLAIRE brings electron microscopy to soft materials: Berkeley researchers develop breakthrough technique for noninvasive nanoscale imaging May 14th, 2015

Govt.-Legislation/Regulation/Funding/Policy

Nanotherapy effective in mice with multiple myeloma May 21st, 2015

Turn that defect upside down: Twin boundaries in lithium-ion batteries May 21st, 2015

INSIDDE: Uncovering the real history of art using a graphene scanner May 21st, 2015

SUNY Poly CNSE and NIOSH Launch Federal Nano Health and Safety Consortium: May 20th, 2015

Materials/Metamaterials

Haydale Named Lead Sponsor for Cambridge Graphene Festival May 22nd, 2015

Supercomputer unlocks secrets of plant cells to pave the way for more resilient crops: IBM partners with University of Melbourne and UQ May 21st, 2015

Researchers develop new way to manufacture nanofibers May 21st, 2015

Taking control of light emission: Researchers find a way of tuning light waves by pairing 2 exotic 2-D materials May 20th, 2015

Announcements

Conversion of Greenhouse Gases to Syngas in Presence of Nanocatalysts in Iran May 22nd, 2015

New Antibacterial Wound Dressing in Iran Can Display Replacement Time May 22nd, 2015

Haydale Named Lead Sponsor for Cambridge Graphene Festival May 22nd, 2015

INSIDDE: Uncovering the real history of art using a graphene scanner May 21st, 2015

NanoNews-Digest
The latest news from around the world, FREE




  Premium Products
NanoNews-Custom
Only the news you want to read!
 Learn More
NanoTech-Transfer
University Technology Transfer & Patents
 Learn More
NanoStrategies
Full-service, expert consulting
 Learn More










ASP
Nanotechnology Now Featured Books




NNN

The Hunger Project