Nanotechnology Now

Our NanoNews Digest Sponsors


Heifer International

Wikipedia Affiliate Button


DHgate

Home > Press > Fake diamonds help jet engines take the heat

Natin Padture
Natin Padture

Abstract:
Ohio State University engineers are developing a technology to coat jet engine turbine blades with zirconium dioxide -- commonly called zirconia, the stuff of synthetic diamonds -- to combat high-temperature corrosion.

Fake diamonds help jet engines take the heat

COLUMBUS, OH | Posted on March 17th, 2008

The zirconia chemically converts sand and other corrosive particles that build up on the blade into a new, protective outer coating. In effect, the surface of the engine blade constantly renews itself.

Ultimately, the technology could enable manufacturers to use new kinds of heat-resistant materials in engine blades, so that engines will be able to run hotter and more efficiently.

Nitin Padture, professor of materials science and engineering at Ohio State, said that he had military aircraft in mind when he began the project. He was then a professor at the University of Connecticut.

"In the desert, sand is sucked into the engines during takeoffs and landings, and then you have dust storms," he said. "But even commercial aircraft and power turbines encounter small bits of sand or other particles, and those particles damage turbine blades."

Jet engines operate at thousands of degrees Fahrenheit, and blades in the most advanced engines are coated with a thin layer of temperature-resistant, thermally-insulating ceramic to protect the metal blades. The coating -- referred to as a thermal-barrier coating -- is designed like an accordion to expand and contract with the metal.

The problem: When sand hits the hot engine blade it melts -- and becomes glass.

"Molten glass is one of the nastiest substances around. It will dissolve anything," Padture said.

The hot glass chews into the ceramic coating. But the real damage happens after the engine cools, and the glass solidifies into an inflexible glaze on top of the ceramic. When the engine heats up again and the metal blades expand, the ceramic coating can't expand, because the glaze has locked it in place. The ceramic breaks off, shortening the life of the engine blades.

In a recent issue of the journal Acta Materialia, Padture and his colleagues described how the new coating forces the glass to absorb chemicals that will convert it into a harmless -- and even helpful -- ceramic.
The problem: When sand hits the hot engine blade it melts -- and becomes glass. "Molten glass is one of the nastiest substances around. It will dissolve anything," Padture said.

The key, Padture said, is that the coating contains aluminum and titanium atoms hidden inside zirconia crystals. When the glass consumes the zirconia, it also consumes the aluminum and titanium. Once the glass accumulates enough of these elements, it changes from a molten material into a stable crystal, and it stops eating the ceramic.

"The glass literally becomes a new ceramic coating on top of the old one. Then, when new glass comes in, the same thing will happen again. It's like it's constantly renewing the coating on the surface of the turbine," Padture said.

Padture's former university has applied for a patent on the technique that he devised for embedding the aluminum and titanium into the zirconia. He's partnering with Inframat Corp., a nanotechnology company in Connecticut, to further develop the technology.

Padture stressed that the technology is in its infancy. He has yet to apply the coatings to complex shapes, and cost is a barrier as well: the process is energy-consuming.

But if that cost eventually came down and the technology matured, the payoff could be hotter engines that burn fuel more efficiently and create less pollution. Manufacturers would be able to use more sophisticated ceramics that boost the heat-resistance of engines. Eventually, technology could go beyond aircraft and power-generator turbines and extend to automobiles as well, Padture said.

His coauthors on the Acta Materialia paper included Ohio State doctoral student Aysegul Aygun, who is doing this work for her dissertation; former postdoctoral researcher Alexander Vasiliev, who is now at the Russian Academy of Sciences; and Xinqing Ma, a scientist at Inframat Corp.

This research was funded by the Office of Naval Research and Naval Air Systems Command.

####

For more information, please click here

Contacts:
Nitin Padture
(614) 247-8114


Written by:
Pam Frost Gorder
(614) 292-9475

Copyright © Ohio State University

If you have a comment, please Contact us.

Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.

Bookmark:
Delicious Digg Newsvine Google Yahoo Reddit Magnoliacom Furl Facebook

Related News Press

News and information

The next generation of carbon monoxide nanosensors May 26th, 2016

Revealing the nature of magnetic interactions in manganese oxide: New technique for probing local magnetic interactions confirms 'superexchange' model that explains how the material gets its long-range magnetic order May 25th, 2016

Gigantic ultrafast spin currents: Scientists from TU Wien (Vienna) are proposing a new method for creating extremely strong spin currents. They are essential for spintronics, a technology that could replace today's electronics May 25th, 2016

Diamonds closer to becoming ideal semiconductors: Researchers find new method for doping single crystals of diamond May 25th, 2016

Discoveries

The next generation of carbon monoxide nanosensors May 26th, 2016

Revealing the nature of magnetic interactions in manganese oxide: New technique for probing local magnetic interactions confirms 'superexchange' model that explains how the material gets its long-range magnetic order May 25th, 2016

Gigantic ultrafast spin currents: Scientists from TU Wien (Vienna) are proposing a new method for creating extremely strong spin currents. They are essential for spintronics, a technology that could replace today's electronics May 25th, 2016

Diamonds closer to becoming ideal semiconductors: Researchers find new method for doping single crystals of diamond May 25th, 2016

Materials/Metamaterials

Revealing the nature of magnetic interactions in manganese oxide: New technique for probing local magnetic interactions confirms 'superexchange' model that explains how the material gets its long-range magnetic order May 25th, 2016

Diamonds closer to becoming ideal semiconductors: Researchers find new method for doping single crystals of diamond May 25th, 2016

Light can 'heal' defects in new solar cell materials: Defects in some new electronic materials can be removed by making ions move under illumination May 24th, 2016

Supercrystals with new architecture can enhance drug synthesis May 24th, 2016

Announcements

The next generation of carbon monoxide nanosensors May 26th, 2016

Revealing the nature of magnetic interactions in manganese oxide: New technique for probing local magnetic interactions confirms 'superexchange' model that explains how the material gets its long-range magnetic order May 25th, 2016

Gigantic ultrafast spin currents: Scientists from TU Wien (Vienna) are proposing a new method for creating extremely strong spin currents. They are essential for spintronics, a technology that could replace today's electronics May 25th, 2016

Diamonds closer to becoming ideal semiconductors: Researchers find new method for doping single crystals of diamond May 25th, 2016

Patents/IP/Tech Transfer/Licensing

Programmable materials find strength in molecular repetition May 23rd, 2016

Syracuse University chemists add color to chemical reactions: Chemists in the College of Arts and Sciences have come up with an innovative new way to visualize and monitor chemical reactions in real time May 19th, 2016

Researchers integrate diamond/boron nitride crystalline layers for high-power devices May 12th, 2016

New tool allows scientists to visualize 'nanoscale' processes May 4th, 2016

Military

Nanoscale Trojan horses treat inflammation May 24th, 2016

Programmable materials find strength in molecular repetition May 23rd, 2016

Rice de-icer gains anti-icing properties: Dual-function, graphene-based material good for aircraft, extreme environments May 23rd, 2016

UW researchers unleash graphene 'tiger' for more efficient optoelectronics May 16th, 2016

Aerospace/Space

Rice de-icer gains anti-icing properties: Dual-function, graphene-based material good for aircraft, extreme environments May 23rd, 2016

We’ll Leave the Lights On For You: Photonics advances allow us to be seen across the universe, with major implications for the search for extraterrestrial intelligence, says UC Santa Barbara physicist Philip Lubin - See more at: http://www.news.ucsb.edu/2016/016805/we-ll-leave-li May 17th, 2016

Smithsonian Science Education Center and National Space Society Team Up for Next-Generation Space Education Program "Enterprise In Space" May 11th, 2016

Physicists detect the enigmatic spin momentum of light April 26th, 2016

NanoNews-Digest
The latest news from around the world, FREE




  Premium Products
NanoNews-Custom
Only the news you want to read!
 Learn More
NanoTech-Transfer
University Technology Transfer & Patents
 Learn More
NanoStrategies
Full-service, expert consulting
 Learn More











ASP
Nanotechnology Now Featured Books




NNN

The Hunger Project







Car Brands
Buy website traffic