Nanotechnology Now

Our NanoNews Digest Sponsors


Heifer International

Wikipedia Affiliate Button

Home > Press > New Path to Flex and Stretch Electronics: Berkeley Lab Researchers Develop Solution-based Fabrication Technique

Optical image of flexible and stretchable thin film transistor array covering a baseball shows the mechanical robustness of this backplane material for future plastic electronic devices.
Optical image of flexible and stretchable thin film transistor array covering a baseball shows the mechanical robustness of this backplane material for future plastic electronic devices.

Abstract:
Imprinting electronic circuitry on backplanes that are both flexible and stretchable promises to revolutionize a number of industries and make "smart devices" nearly ubiquitous. Among the applications that have been envisioned are electronic pads that could be folded away like paper, coatings that could monitor surfaces for cracks and other structural failures, medical bandages that could treat infections and food packaging that could detect spoilage. From solar cells to pacemakers to clothing, the list of smart applications for so-called "plastic electronics" is both flexible and stretchable. First, however, suitable backplanes must be mass-produced in a cost-effective way.

New Path to Flex and Stretch Electronics: Berkeley Lab Researchers Develop Solution-based Fabrication Technique

Berkeley, CA | Posted on December 13th, 2011

Researchers with the U.S. Department of Energy (DOE)'s Lawrence Berkeley National Laboratory (Berkeley Lab) have developed a promising new inexpensive technique for fabricating large-scale flexible and stretchable backplanes using semiconductor-enriched carbon nanotube solutions that yield networks of thin film transistors with superb electrical properties, including a charge carrier mobility that is dramatically higher than that of organic counterparts. To demonstrate the utility of their carbon nanotube backplanes, the researchers constructed an artificial electronic skin (e-skin) capable of detecting and responding to touch.

"With our solution-based processing technology, we have produced mechanically flexible and stretchable active-matrix backplanes, based on fully passivated and highly uniform arrays of thin film transistors made from single walled carbon nanotubes that evenly cover areas of approximately 56 square centimeters," says Ali Javey, a faculty scientist in Berkeley Lab's Materials Sciences Division and a professor of electrical engineering and computer science at the University of California (UC) Berkeley. "This technology, in combination with inkjet printing of metal contacts, should provide lithography-free fabrication of low-cost flexible and stretchable electronics in the future."

Javey is the corresponding author of a paper in the journal NanoLetters that describes this work titled "Carbon Nanotube Active-Matrix Backplanes for Conformal Electronics and Sensors." Co-authoring this paper were Toshitake Takahashi, Kuniharu Takei, Andrew Gillies and Ronald Fearing.

With the demand for plastic electronics so high, research and development in this area has been intense over the past decade. Single walled carbon nanotubes (SWNTs) have emerged as one of the top contending semiconductor materials for plastic electronics, primarily because they feature high mobility for electrons - a measure of how fast a semiconductor conducts electricity. However, SWNTs can take the form of either a semiconductor or a metal and a typical SWNT solution consists of two-thirds semiconducting and one-third metallic tubes. This mix yields nanotube networks that exhibit low on/off current ratios, which poses a major problem for electronic applications as lead author of the NanoLetters paper Takahashi explains.

"An on/off current ratio as high as possible is essential for reducing the interruption from pixels in an off-state," he says. "For example, with our e-skin device, when we are pressure mapping, we want to get the signal only from the on-state pixel on which pressure is applied. In other words, we want to minimize the current as small as possible from the other pixels which are supposed to be turned off. For this we need a high on/off current ratio."

To make their backplanes, Javey, Takahashi and their co-authors used a SWNT solution enriched to be 99-percent semiconductor tubes. This highly purified solution provided the researchers with a high on/off ratio (approximately 100) for their backplanes. Working with a thin substrate of polymide, a high-strength polymer with superior flexibility, they laser-cut a honeycomb pattern of hexagonal holes that made the substrate stretchable as well. The holes were cut with a fixed pitch of 3.3 millimeters and a varied hole-side length that ranged from 1.0 to 1.85 millimeters.

"The degree to which the substrate could be stretched increased from 0 to 60-percent as the side length of the hexagonal holes increased to 1.85 mm," Takahashi says. "In the future, the degrees of stretchability and directionality should be tunable by either changing the hole size or optimizing the mesh design."

Backplanes were completed with the deposition on the substrates of layers of silicon and aluminum oxides followed by the semiconductor-enriched SWNTs. The resulting SWNT thin film transistor backplanes were used to create e-skin for spatial pressure mapping. The e-skin consisted of an array of 96 sensor pixels, measuring 24 square centimeters in area, with each pixel being actively controlled by a single thin film transistor. To demonstrate pressure mapping, an L-shaped weight was placed on top of the e-skin sensor array with the normal pressure of approximately 15 kilo Pascals (313 pounds per square foot).

"In the linear operation regime, the measured sensor sensitivity reflected a threefold improvement compared with previous nanowire-based e-skin sensors reported last year by our group," Takahashi says. "This improved sensitivity was a result of the improved device performance of the SWNT backplanes. In the future we should be able to expand our backplane technology by adding various sensor and/or other active device components to enable multifunctional artificial skins. In addition, the SWNT backplane could be used for flexible displays."

This research was supported in part by the DOE Office of Science and in part by the National Science Foundation.

####

About Berkeley Lab
Lawrence Berkeley National Laboratory addresses the world’s most urgent scientific challenges by advancing sustainable energy, protecting human health, creating new materials, and revealing the origin and fate of the universe. Founded in 1931, Berkeley Lab’s scientific expertise has been recognized with 12 Nobel prizes. The University of California manages Berkeley Lab for the U.S. Department of Energy’s Office of Science. For more, visit www.lbl.gov.

For more information, please click here

Contacts:
Lynn Yarris
(510) 486-5375

Copyright © Berkeley Lab

If you have a comment, please Contact us.

Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.

Bookmark:
Delicious Digg Newsvine Google Yahoo Reddit Magnoliacom Furl Facebook

Related Links

For more information about the research of Ali Javey, visit the Website at:

Related News Press

News and information

50 years after the release of the film 'Fantastic Voyage,' science upstages fiction: Science upstages fiction with nanorobotic agents designed to travel in the human body to treat cancer August 25th, 2016

Lehigh engineer discovers a high-speed nano-avalanche: New findings published in the Journal of Electrochemical Society about the process involving transformations in glass that occur under intense electrical and thermal conditions could lead the way to more energy-efficient glas August 24th, 2016

Light and matter merge in quantum coupling: Rice University physicists probe photon-electron interactions in vacuum cavity experiments August 24th, 2016

New microchip demonstrates efficiency and scalable design: Increased power and slashed energy consumption for data centers August 24th, 2016

Laboratories

A new way to display the 3-D structure of molecules: Metal-organic frameworks provide a new platform for solving the structure of hard-to-study samples August 21st, 2016

Scientists uncover origin of high-temperature superconductivity in copper-oxide compound: Analysis of thousands of samples reveals that the compound becomes superconducting at an unusually high temperature because local electron pairs form a 'superfluid' that flows without resist August 19th, 2016

Let's roll: Material for polymer solar cells may lend itself to large-area processing: 'Sweet spot' for mass-producing polymer solar cells may be far larger than dictated by the conventional wisdom August 12th, 2016

NREL technique leads to improved perovskite solar cells August 11th, 2016

Smarter self-assembly opens new pathways for nanotechnology: Brookhaven Lab scientists discover a way to create billionth-of-a-meter structures that snap together in complex patterns with unprecedented efficiency August 9th, 2016

Flexible Electronics

See-through circuitry: New method makes AZO a viable and cheap alternative for transparent electronics August 15th, 2016

Challenging the 'rigidity' for smart soft electronics August 5th, 2016

University of Toronto chemists create vitamin-driven battery: Environmentally friendly battery is long-lasting and high voltage August 4th, 2016

Towards the T-1000: Liquid metals propel future electronics: Self-propelling liquid metals a critical step to future elastic electronics August 4th, 2016

Thin films

Self-cleaning, anti-reflective, microorganism-resistant coatings: Researchers at the UPV/EHU-University of the Basque Country are modifying surface properties of materials to obtain specific properties at a lower cost August 9th, 2016

Govt.-Legislation/Regulation/Funding/Policy

Light and matter merge in quantum coupling: Rice University physicists probe photon-electron interactions in vacuum cavity experiments August 24th, 2016

New theory could lead to new generation of energy friendly optoelectronics: Researchers at Queen's University Belfast and ETH Zurich, Switzerland, have created a new theoretical framework which could help physicists and device engineers design better optoelectronics August 23rd, 2016

New flexible material can make any window 'smart' August 23rd, 2016

Researchers reduce expensive noble metals for fuel cell reactions August 22nd, 2016

Chip Technology

Light and matter merge in quantum coupling: Rice University physicists probe photon-electron interactions in vacuum cavity experiments August 24th, 2016

New microchip demonstrates efficiency and scalable design: Increased power and slashed energy consumption for data centers August 24th, 2016

New theory could lead to new generation of energy friendly optoelectronics: Researchers at Queen's University Belfast and ETH Zurich, Switzerland, have created a new theoretical framework which could help physicists and device engineers design better optoelectronics August 23rd, 2016

Down to the wire: ONR researchers and new bacteria August 18th, 2016

Nanotubes/Buckyballs/Fullerenes

Tunneling nanotubes between neurons enable the spread of Parkinson's disease via lysosomes August 24th, 2016

McMaster researchers resolve a problem that has been holding back a technological revolution August 18th, 2016

'Second skin' protects soldiers from biological and chemical agents August 5th, 2016

Carbon nanotube 'stitches' make stronger, lighter composites: Method to reinforce these materials could help make airplane frames lighter, more damage-resistant August 4th, 2016

Nanomedicine

50 years after the release of the film 'Fantastic Voyage,' science upstages fiction: Science upstages fiction with nanorobotic agents designed to travel in the human body to treat cancer August 25th, 2016

Tunneling nanotubes between neurons enable the spread of Parkinson's disease via lysosomes August 24th, 2016

Nanoparticles that speed blood clotting may someday save lives August 23rd, 2016

A new way to display the 3-D structure of molecules: Metal-organic frameworks provide a new platform for solving the structure of hard-to-study samples August 21st, 2016

Discoveries

50 years after the release of the film 'Fantastic Voyage,' science upstages fiction: Science upstages fiction with nanorobotic agents designed to travel in the human body to treat cancer August 25th, 2016

Lehigh engineer discovers a high-speed nano-avalanche: New findings published in the Journal of Electrochemical Society about the process involving transformations in glass that occur under intense electrical and thermal conditions could lead the way to more energy-efficient glas August 24th, 2016

Light and matter merge in quantum coupling: Rice University physicists probe photon-electron interactions in vacuum cavity experiments August 24th, 2016

New microchip demonstrates efficiency and scalable design: Increased power and slashed energy consumption for data centers August 24th, 2016

Announcements

50 years after the release of the film 'Fantastic Voyage,' science upstages fiction: Science upstages fiction with nanorobotic agents designed to travel in the human body to treat cancer August 25th, 2016

Lehigh engineer discovers a high-speed nano-avalanche: New findings published in the Journal of Electrochemical Society about the process involving transformations in glass that occur under intense electrical and thermal conditions could lead the way to more energy-efficient glas August 24th, 2016

Light and matter merge in quantum coupling: Rice University physicists probe photon-electron interactions in vacuum cavity experiments August 24th, 2016

New microchip demonstrates efficiency and scalable design: Increased power and slashed energy consumption for data centers August 24th, 2016

Food/Agriculture/Supplements

Lab team spins ginger into nanoparticles to heal inflammatory bowel disease August 19th, 2016

The NanoWizard® AFM from JPK is applied for interdisciplinary research at the University of South Australia for applications including smart wound healing and how plants can protect themselves from toxins July 26th, 2016

Graphene-infused packaging is a million times better at blocking moisture July 15th, 2016

The use of nanoparticles and bioremediation to decontaminate polluted soils June 14th, 2016

Energy

Lehigh engineer discovers a high-speed nano-avalanche: New findings published in the Journal of Electrochemical Society about the process involving transformations in glass that occur under intense electrical and thermal conditions could lead the way to more energy-efficient glas August 24th, 2016

New flexible material can make any window 'smart' August 23rd, 2016

Researchers reduce expensive noble metals for fuel cell reactions August 22nd, 2016

Down to the wire: ONR researchers and new bacteria August 18th, 2016

Textiles/Clothing

Weird, water-oozing material could help quench thirst: Nanorods' behavior first theorized 20 years ago, but not seen until now June 13th, 2016

Programmable materials find strength in molecular repetition May 23rd, 2016

The impact of anti-odor clothing on the environment March 31st, 2016

No more washing: Nano-enhanced textiles clean themselves with light: New technique to grow nanostructures that degrade organic matter when exposed to light March 23rd, 2016

Solar/Photovoltaic

Let's roll: Material for polymer solar cells may lend itself to large-area processing: 'Sweet spot' for mass-producing polymer solar cells may be far larger than dictated by the conventional wisdom August 12th, 2016

NREL technique leads to improved perovskite solar cells August 11th, 2016

Making a solar energy conversion breakthrough with help from a ferroelectrics pioneer: Philadelphia-based team shows how a ferroelectric insulator can surpass shockley-queisser limit August 9th, 2016

Tiny high-performance solar cells turn power generation sideways August 5th, 2016

NanoNews-Digest
The latest news from around the world, FREE




  Premium Products
NanoNews-Custom
Only the news you want to read!
 Learn More
NanoTech-Transfer
University Technology Transfer & Patents
 Learn More
NanoStrategies
Full-service, expert consulting
 Learn More











ASP
Nanotechnology Now Featured Books




NNN

The Hunger Project







Car Brands
Buy website traffic