Nanotechnology Now

Our NanoNews Digest Sponsors


Heifer International

Wikipedia Affiliate Button


DHgate

Home > Press > Printed Origami Offers New Technique For Small, Complex Structures

Abstract:
Although it looks small and unassuming, the tiny origami crane sitting in a sample dish in University of Illinois professor Jennifer Lewis' lab heralds a new method for creating complex three-dimensional structures for biocompatible devices, microscaffolding and other microsystems. The penny-sized titanium bird began as a printed sheet of titanium hydride ink.

The team will publish their novel technique in the April 14 online edition of the journal Advanced Materials.

Printed Origami Offers New Technique For Small, Complex Structures

Champaign, IL | Posted on April 14th, 2010

Small, intricate shapes made of metals, ceramics or polymers have a variety of applications, from biomedical devices to electronics to rapid prototyping. One method of fabricating such structures is by direct-write assembly, which the Lewis group helped pioneer. In this approach, a large printer deposits inks containing metallic, ceramic or plastic particles to assemble a structure layer by layer. Then, the structure is annealed at a high temperature to evaporate the liquid in the ink and bond the particles, leaving a solid object.

However, as more layers are added, the lower layers tend to sag or collapse under their own weight - a problem postdoctoral researcher Bok Yeop Ahn encountered while trying to manufacture titanium scaffolds for tissue engineering. He decided to try a different approach: Print a flat sheet, then roll it up into a spiral - or even fold it into an assortment of shapes.

Folding the printed sheets is not as easy as it would first seem.

"Most of our inks are based on aqueous formulations, so they dry quickly. They become very stiff and can crack when folded," said Lewis, the Thurnauer Professor of Materials Science and Engineering and the director of the university's Frederick Seitz Materials Research Laboratory. The challenge, then, was to find a solution that would render the printed sheets pliable enough to manipulate yet firm enough to retain their shape after folding and during annealing.

Lewis, Ahn and their research team solved the problem by mimicking wet-folding origami, in which paper is partially wetted to enhance its foldability. By using a mixture of fast-drying and slow-drying solvents in the ink, the sheet dries partway but stays flexible enough to fold through multiple steps - 15, in the case of the crane.

The U. of I. researchers worked with professor David Dunand, the James and Margie Krebs Professor of Materials Science at Northwestern University, who initially approached Lewis with the possibility of titanium hydride inks. "I knew how to transform hydride into metallic titanium without contamination from the ink, based on prior research in my lab," said Dunand, who focused on annealing the soft, titanium hydride origami structures into strong, metallic titanium objects.

The marriage of printing and origami techniques allows for greater structural complexity - such as the crane's overhanging wings, a feature not producible by direct printing methods alone. In addition, Lewis' team can print sheets with a variety of patterns, adding yet another level of architectural detail.

"By combining these methods, you can rapidly assemble very complex structures that simply cannot be made by conventional fabrication methods," Lewis said.

Next, the team hopes to expand its origami repertoire to include much larger and much smaller structures, with an expanding array of inks. For example, the method can be extended to a variety of other ceramics and metals ranging from steels to nickel- and cobalt-based alloys to refractory and noble metals, according to Dunand.

The researchers also plan to explore possible applications including lightweight structures, biomedical devices, sensors and more.

"We've really just begun to unleash the power of this approach," Lewis said.

The Department of Energy-sponsored U. of I. team also included graduate student Christopher Hansen, and visiting scientist Daisuke Shoji, of the Pentax-Hoya Corp., Tokyo. The NSF-sponsored Northwestern team included undergraduate student Eunji Hong (visiting from Kookmin University, Seoul).

Editor's note: To reach Jennifer Lewis, call 217-244-4973; e-mail

See a video of a variety of the structures: www.news.illinois.edu/videos/0412origami.html

####

About University of Illinois at Urbana-Champaign
We serve the state, the nation, and the world by creating knowledge, preparing students for lives of impact, and addressing critical societal needs through the transfer and application of knowledge.

For more information, please click here

Contacts:
Liz Ahlberg
Physical Sciences Editor
217-244-1073

Copyright © University of Illinois at Urbana-Champaign

If you have a comment, please Contact us.

Issuers of news releases, not 7th Wave, Inc. or Nanotechnology Now, are solely responsible for the accuracy of the content.

Bookmark:
Delicious Digg Newsvine Google Yahoo Reddit Magnoliacom Furl Facebook

Related News Press

News and information

JPK’s NanoWizard AFM system is being used for cell studies in the Research Centre for Nanometer-scale Science & Advanced Materials at the Jagiellonian University in Krakow, Poland May 31st, 2016

Nanobiotix receives US$1m milestone payment from PharmaEngine: First patient injected with NBTXR3 in soft tissue sarcoma registration phase in Asia May 31st, 2016

GLOBALFOUNDRIES to Expand Presence in China with 300mm Fab in Chongqing: Company plans new manufacturing facility and additional design capabilities to serve customers in China May 31st, 2016

Nanobiotix establishes promising preclinical proof-of-concept in Immuno Oncology May 31st, 2016

Govt.-Legislation/Regulation/Funding/Policy

Scientists illuminate a hidden regulator in gene transcription: New super-resolution technique visualizes important role of short-lived enzyme clusters May 27th, 2016

Doubling down on Schrödinger's cat May 27th, 2016

Harnessing solar and wind energy in one device could power the 'Internet of Things' May 26th, 2016

Thermal modification of wood and a complex study of its properties by magnetic resonance May 26th, 2016

Academic/Education

JPK’s NanoWizard AFM system is being used for cell studies in the Research Centre for Nanometer-scale Science & Advanced Materials at the Jagiellonian University in Krakow, Poland May 31st, 2016

Graphene: Progress, not quantum leaps May 23rd, 2016

Smithsonian Science Education Center and National Space Society Team Up for Next-Generation Space Education Program "Enterprise In Space" May 11th, 2016

The University of Colorado Boulder, USA, combines Raman spectroscopy and nanoindentation for improved materials characterisation May 9th, 2016

Announcements

JPK’s NanoWizard AFM system is being used for cell studies in the Research Centre for Nanometer-scale Science & Advanced Materials at the Jagiellonian University in Krakow, Poland May 31st, 2016

Nanobiotix receives US$1m milestone payment from PharmaEngine: First patient injected with NBTXR3 in soft tissue sarcoma registration phase in Asia May 31st, 2016

GLOBALFOUNDRIES to Expand Presence in China with 300mm Fab in Chongqing: Company plans new manufacturing facility and additional design capabilities to serve customers in China May 31st, 2016

Nanobiotix establishes promising preclinical proof-of-concept in Immuno Oncology May 31st, 2016

NanoNews-Digest
The latest news from around the world, FREE




  Premium Products
NanoNews-Custom
Only the news you want to read!
 Learn More
NanoTech-Transfer
University Technology Transfer & Patents
 Learn More
NanoStrategies
Full-service, expert consulting
 Learn More











ASP
Nanotechnology Now Featured Books




NNN

The Hunger Project







Car Brands
Buy website traffic