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Abstract:
Projections for 5-year compound annual growth rates through 2014
Reportlinker Adds Nanocomposites, Nanoparticles, Nanoclays, and Nanotubes
Posted on January 4th, 2010
Milestones in the development of nanocomposites, and materials with the greatest potential.
Nanocomposites that are in commercial use or under development.
Factors that will influence the long-term development of the market.
Industry structure, company profiles and market shares.
Chapter- 1: INTRODUCTION -- Complimentary
STUDY BACKGROUND 1
STUDY GOALS AND OBJECTIVES 1
INTENDED AUDIENCE 2
SCOPE OF REPORT 2
METHODOLOGY AND INFORMATION SOURCES 2
ANALYST CREDENTIALS 3
RELATED BCC RESEARCH REPORTS 3
BCC ONLINE SERVICES 4
DISCLAIMER 4
Chapter-2: EXECUTIVE SUMMARY
SUMMARY TABLE GLOBAL CONSUMPTION OF NANOCOMPOSITES, THROUGH 2014 ($
MILLION/TONS) 5
SUMMARY FIGURE GLOBAL CONSUMPTION OF NANOCOMPOSITES, 2008-2014 ($ MILLION) 5
EXECUTIVE SUMMARY (CONTINUED) 6
Chapter-3: NANOCOMPOSITES OVERVIEW
GENERAL DESCRIPTION 7
DEFINITIONS 7
Composites 7
Nanocomposites 7
Fillers versus Matrix Materials 7
BRIEF HISTORY OF NANOCOMPOSITES 7
GENERAL PROPERTIES OF NANOCOMPOSITES VERSUS CONVENTIONAL COMPOSITES 8
INCREASED TENSILE STRENGTH, MODULUS, AND HEAT DISTORTION TEMPERATURE 9
COLOR/TRANSPARENCY 9
CONDUCTIVITY 9
FLAME RETARDANCY 10
BARRIER PROPERTIES 10
ANTICORROSIVE PROPERTIES 10
TYPES OF NANOCOMPOSITES, THEIR PROPERTIES AND APPLICATIONS 10
CLAY NANOCOMPOSITES 11
Materials 11
Clay Fillers 11
Natural Clays 11
Montmorillonite 11
Vermiculite 12
Octosilicate 12
Bentonite 12
Hectorite 13
Synthetic Clays 13
Fluorohectorite 14
Hydrotalcite 14
Laponite 14
Matrix Materials 15
Nylon 15
Butyl 16
Thermoplastic Olefins 16
Polyethylene 16
Polypropylene 17
Polyvinyl Chloride 17
Ethylene Vinyl Acetate 18
Other Matrix Materials 18
Polyethylene Terephthalate 18
Acetal 19
Polychloroprene 19
Nitrile Rubber 19
Ethylene Vinyl Alcohol 19
Fabrication 19
Production and Pre-Treatment of Clay Filler Materials 20
Compounding 20
Types of Clay Nanocomposites 20
Commercial Clay Nanocomposites 21
TABLE 1 PROPERTIES, AND MAIN APPLICATIONS OF PRINCIPLE TYPES OF COMMERCIAL CLAY
NANOCOMPOSITES 21
Nylon/Montmorillonite 22
Automotive Applications 22
Packaging Applications 22
Life Sciences Applications 22
TPO/Montmorillonite 22
Automotive Applications 23
EVA/Montmorillonite 23
Flame-retardant Applications 23
Polypropylene/Montmorillonite 23
Automotive Applications 24
Fire-retardant Applications 24
Other Applications 24
Polyethylene/Montmorillonite 24
Packaging Applications 24
Automotive Applications 25
Acetal/Montmorillonite 25
Nylon/Mica Fluoride 25
Automotive Applications 25
Butyl /Vermiculite 25
Consumer Products Applications 26
Other Applications 26
Other Polymer/Clay Nanocomposites under Development 26
TABLE 2 OTHER CLAY NANOCOMPOSITES 26
PET/Montmorillonite 27
EVOH/Montmorillonite 27
Other Matrix Materials/Vermiculite 27
Applications 28
TABLE 3 PRINCIPAL APPLICATIONS OF CLAY CONTAINING COMPOSITES 28
Automotive 28
Packaging 29
Healthcare 29
Consumer Products 29
Flame Retardants 29
Suppliers 29
TABLE 4 CLAY NANOCOMPOSITE SUPPLIERS 30
Suppliers (Continued) 31
Suppliers (Continued) 32
CERAMIC NANOCOMPOSITES 33
Materials 33
Ceramic Fillers 33
Silica 34
Alumina 34
Zirconia 35
Tungsten Carbide 35
Organosilicates 35
Matrix Materials 35
Polymer Matrix Materials 35
Polyurethane 36
Epoxy 36
Metals and Metal Oxides 36
Titanium Dioxide 36
Cobalt 37
Other Materials 37
Calcium Phosphate 37
Fabrication 37
Inorganic Moiety-Containing Monomers 37
In Situ Fabrication of Ceramic Nanocomposite Films 37
Fabrication of WC/Co Nanocomposite Aggregates 38
Types and Properties 39
TABLE 5 PROPERTIES AND MAIN APPLICATIONS FOR PRINCIPAL TYPES OF
CERAMIC-CONTAINING NANOCOMPOSITES 39
Polyurethane/Alumina 39
Titanium Dioxide/Alumina 40
Alumina/Zirconia 40
Epoxy/Carbon Fiber/Silica 40
Polyurethane/Organosilica 40
Cobalt/Tungsten Carbide 41
Calcium Phosphate/Silica 41
PET-Oxynitride 41
Applications 41
TABLE 6 PRINCIPAL APPLICATIONS OF CERAMIC CONTAINING COMPOSITES 42
Coating Applications 42
Floor Finishes 42
Thermal Spray Coatings 42
Window Coatings 43
Life Sciences 44
Hip Implants 44
Artificial Spinal Disks 44
Bone Replacements and Cements 44
Consumer Products 45
Tennis Racquets 45
Other Applications 45
Cutting Tools, Wear Parts 45
Suppliers 45
TABLE 7 CERAMIC NANOCOMPOSITE SUPPLIERS 45
CARBON NANOTUBE COMPOSITES 46
Materials 46
Fillers 46
Carbon Nanotubes 46
Fullerenes 47
Carbon Nano-Fibers 47
Matrix Materials 47
Polymers 48
Polycarbonate 48
Polybutylene Terephthalate 48
Polyphenyl Ether 48
Fabrication Technologies 48
Oriented Nanocomposite Extrusion Process 48
Layered Fabrication 49
CNT Fibers 49
Types of Carbon Nanotube Composites 49
TABLE 8 PROPERTIES OF CARBON NANOTUBE COMPOSITE 50
Nylon/MWNT Composites 50
Polycarbonate/MWNT Composites 50
Polyvinyl Alcohol/MWNT Composites 51
Polybutylene Terephthalate/MWNT Composites 51
Polyphenylene Ether/Polyamide/MWNT Composites 51
Epoxy/MWNT/Carbon Fiber Composites 51
Polyurethane/Fullerene Composites 52
MDMO-PPV/Fullerene 52
Applications 52
TABLE 9 PRINCIPAL APPLICATIONS OF NANOTUBE COMPOSITES 52
Automotive Components 53
Fuel System Components 53
Exterior Parts 53
ESD Applications 54
Consumer Products 54
Tennis Racquets 54
Golf Clubs 54
Bicycles 55
Bowling Balls 55
Boats 55
Other Sporting Goods 55
Textiles 56
Solar Cells 56
Suppliers 56
TABLE 10 CARBON NANOTUBE COMPOSITE SUPPLIERS 57
METAL-CONTAINING NANOCOMPOSITES 58
Hybrid Organic-Metal Photovoltaics 58
METAL OXIDE CONTAINING NANOCOMPOSITES 58
Magnetic Nanocomposites 58
NANO-BIOCOMPOSITES 59
Materials 60
Fillers 60
Cellulose 60
Chitin 60
Matrix Materials 61
Polyvinyl Alcohol 61
Cellulose Esters 61
Polylactic Acid 62
Fabrication 62
Extracting Cellulose Nano-Fibers 62
Nanocomposite Materials Production 63
Types of Nano-Biocomposites 63
Polyvinyl Alcohol/Cellulose Nanocomposites 63
Cotton/Clay Nanocomposite Fibers 63
PHAS/Clay/Cellulose Nanocomposites 64
Nano-Reinforced Poly Lactic Acid 64
Applications 64
Automotive Applications 64
Textile Applications 65
Other Applications 65
Manufacturers 65
OTHER TYPES OF NANOCOMPOSITES 65
Nanocomposite Fuel Cell Membranes 66
Materials 66
Types of Nanocomposite Fuel Cell Membranes 66
Applications 67
Energy Applications 67
Manufacturers 67
Photonic Band Gap Nanocomposites 67
Materials 67
Fabrication 68
Applications 69
Channel Add/Drop Filters 69
Optical Switches 69
Optical Amplifiers 70
Optical Modulators 70
Suppliers 71
Polyhedral Oligomeric Silsesquioxanes (POSS)-Containing Nanocomposites 71
Materials, Fabrication, and Nanocomposite Properties 71
Applications and Manufacturers 72
BioMedical Applications. 72
Electronics Applications 72
Aerospace Applications 72
Hydrophobic/Oleophobic Nanocomposites 72
Materials, Fabrication, and Nanocomposite Properties 73
Applications and Manufacturers 73
Other Applications 73
Chapter-4: PATENT ANALYSIS
PATENTS AND PATENT APPLICATIONS BY TYPE OF NANOCOMPOSITE 74
FIGURE 1 U.S. NANOCOMPOSITES PATENTS BY TYPE, 1976-OCTOBER 15, 2009 (%) 74
PATENT TRENDS OVER TIME 75
FIGURE 2 ANNUAL TRENDS IN U.S. NANOTECHNOLOGY PATENTS BY TECHNOLOGY TYPE,
1998-2008 ( 75
PATENT HOLDERS 76
INDIVIDUAL ENTITIES 76
FIGURE 3 MAJOR NANOCOMPOSITE PATENT HOLDERS (%) 76
COMMERCIAL VERSUS OTHER TYPES OF ASSIGNEES 77
FIGURE 4 U.S. NANOCOMPOSITE PATENTS ISSUED SINCE 1976 BY ASSIGNEE TYPE (%) 77
NATIONALITY OF ASSIGNEES 77
FIGURE 5 ASSIGNEES BY COUNTRY (%) 78
Chapter-5: GLOBAL MARKET FOR NANOCOMPOSITES, 2008âEUR"2014
SUMMARY 79
NANOCOMPOSITE CONSUMPTION BY TYPE OF MATERIAL 79
TABLE 11 GLOBAL CONSUMPTION OF NANOCOMPOSITES, THROUGH 2014 ($ MILLION) 79
FIGURE 6 TRENDS IN GLOBAL NANOCOMPOSITE CONSUMPTION, 2008-2014 ($ MILLIONS) 80
FIGURE 7 GLOBAL NANOCOMPOSITE CONSUMPTION BY TYPE, 2008 VERSUS 2014 (%) 81
TABLE 12 NANOCOMPOSITES WITH THE LARGEST MARKETS, 2008 VERSUS 2014 82
NANOCOMPOSITE CONSUMPTION BY TYPE OF APPLICATION 82
FIGURE 8 GLOBAL NANOCOMPOSITE CONSUMPTION BY APPLICATION, 2008 VERSUS 2014 (%)
83
FIGURE 8 (CONTINUED) 84
DETAILED MARKET PROJECTIONS 84
CLAY NANOCOMPOSITES 84
Summary 84
TABLE 13 GLOBAL SALES OF CLAY NANOCOMPOSITES, THROUGH 2014 ($ MILLION) 85
FIGURE 9 GLOBAL CONSUMPTION OF CLAY-BASED NANOCOMPOSITES BY END USE, 2008 VERSUS
2014 (%) 85
FIGURE 9 (CONTINUED) 86
Nylon/Montmorillonite 86
FIGURE 10 NYLON/MONTMORILLONITE NANOCOMPOSITE CONSUMPTION, 2008 (%) 87
TABLE 14 GLOBAL MARKET FOR NYLON/MONTMORILLONITE NANOCOMPOSITES, THROUGH 2014
(METRIC TONS/$ MILLIONS) 88
Butyl/Vermiculite 88
EVA/Montmorillonite 89
TABLE 15 GLOBAL FLAME-RETARDANT SALES, THROUGH 2014 ($ BILLIONS) 89
FIGURE 11 TRENDS IN THE GLOBAL FLAME-RETARDANT MARKET, 2008-2014 ($ BILLIONS) 90
TABLE 16 GLOBAL MARKET FOR EVA/MONTMORILLONITE NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS ) 90
Other Clay Nanocomposites 91
TABLE 17 GLOBAL MARKET FOR OTHER CLAY NANOCOMPOSITES, THROUGH 2014 ($ MILLIONS)
91
CERAMIC NANOCOMPOSITES 91
Summary 91
TABLE 18 GLOBAL SALES OF CERAMIC NANOCOMPOSITES, THROUGH 2014 ($ MILLIONS) 92
FIGURE 12 GLOBAL CONSUMPTION OF CERAMIC NANOCOMPOSITES BY END USE, 2008 VERSUS
2014 (%) 93
Polyurethane/Alumina 94
TABLE 19 PROJECTED GLOBAL SALES OF PREFINISHED WOOD FLOORING, THROUGH 2014 ($
BILLIONS) 94
FIGURE 13 GLOBAL MARKET TRENDS FOR PREFINISHED WOOD FLOORING, 2008-2014 ($
BILLIONS) 95
TABLE 20 GLOBAL MARKET FOR POLYURETHANE/ALUMINA NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 95
Alumina/Titania 95
TABLE 21 GLOBAL MARKET FOR ALUMINA/TITANIA NANOCOMPOSITES, THROUGH 2014 (METRIC
TONS/$ MILLIONS) 96
Epoxy/Carbon/Silica 97
FIGURE 14 GLOBAL TENNIS RACQUET MARKET TRENDS, 2008-2014 (MILLION UNITS) 97
FIGURE 14 (CONTINUED) 98
TABLE 22 GLOBAL MARKET FOR EPOXY/CARBON/SILICA NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 98
Calcium Phosphate/Silica 99
TABLE 23 GLOBAL MARKET FOR CALCIUM PHOSPHATE/SILICA NANOCOMPOSITE BONE
SUBSTITUTES, THROUGH 2014 ($ MILLIONS) 99
Tungsten Carbide/Cobalt Nanocomposites 99
TABLE 24 GLOBAL MARKET FOR TUNGSTEN CARBIDE NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 100
CARBON NANOTUBE COMPOSITES 100
Summary 100
TABLE 25 GLOBAL SALES OF CARBON NANOTUBE COMPOSITES, THROUGH 2014 ($ MILLIONS)
101
FIGURE 15 GLOBAL MARKET FOR CARBON NANOTUBE-BASED COMPOSITES, 2008 VERSUS 2014
(%) 102
Nylon/MWNT Nanocomposites 103
FIGURE 16 AUTOMOTIVE MARKETS FOR NYLON/NANOTUBE COMPOSITES, 2008 (%) 103
TABLE 26 GLOBAL AUTOMOTIVE MARKET FOR NYLON/NANOTUBE COMPOSITES, THROUGH 2014 ($
MILLIONS) 104
Polycarbonate/MWNT Nanocomposite 104
TABLE 27 GLOBAL MARKET FOR POLYCARBONATE/NANOTUBE COMPOSITES, THROUGH 2014 ($
MILLIONS) 105
PBT/MWNT Nanocomposites 105
TABLE 28 GLOBAL MARKET FOR POLYBUTYLENE TEREPHTHALATE/NANOTUBE COMPOSITES,
THROUGH 2014 ($ MILLIONS) 105
PPE/MWNT Nanocomposites 106
TABLE 29 PROJECTED MARKET FOR POLYPHENYLENE/NANOTUBE COMPOSITES, THROUGH 2014 ($
MILLIONS) 106
Epoxy/Carbon/MWNT Nanocomposites 106
TABLE 30 GLOBAL MARKET FOR EPOXY/CARBON NANOTUBE COMPOSITES, THROUGH 2014 ($
MILLIONS) 107
Polyurethane/Fullerene Nanocomposites 107
TABLE 31 GLOBAL MARKET FOR POLYURETHANE/FULLERENE NANOCOMPOSITES, THROUGH 2014
($ MILLIONS) 108
PVOH/SWNT Composite Fiber 108
FIGURE 17 CONDUCTIVE FIBER MARKET TRENDS, 2008-2014 ($ MILLIONS) 108
FIGURE 17 (CONTINUED) 109
TABLE 32 GLOBAL MARKET FOR PVOH/SWNT COMPOSITE FIBER, THROUGH 2014 ($ MILLIONS)
109
METAL/METAL OXIDE CONTAINING NANOCOMPOSITES 109
Summary 109
TABLE 33 GLOBAL SALES OF METAL/METAL OXIDE NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 110
CdSe/P3HT Nanocomposites for Photovoltaic Cells 110
TABLE 34 PROJECTED MARKET FOR CDSE/P3HT NANOCOMPOSITES USED IN SOLAR CELLS,
THROUGH 2014 ($ MILLIONS) 111
Nanomagnetic Composites 111
TABLE 35 PROJECTED MARKET FOR MAGNETIC NANOCOMPOSITES, THROUGH 2014 ($ MILLIONS)
111
NANO-BIOCOMPOSITES 112
Summary 112
TABLE 36 GLOBAL CONSUMPTION OF NANO-BIOCOMPOSITES, THROUGH 2014 ($ MILLIONS) 112
FIGURE 18 GLOBAL MARKET FOR NANO-BIOCOMPOSITES BY APPLICATION, 2014 (%) 113
PVOH-Cellulose Nanocomposites 113
TABLE 37 GLOBAL MARKET FOR PVOH/CELLULOSE NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 114
Cotton/Montmorillonite Nanocomposite Fiber 114
TABLE 38 GLOBAL MARKET FOR COTTON/CLAY NANOCOMPOSITE FABRICS, THROUGH 2014 ($
MILLIONS) 115
OTHER TYPES OF NANOCOMPOSITES 115
Summary 115
TABLE 39 GLOBAL SALES OF OTHER NANOCOMPOSITES, THROUGH 2014 ($ MILLIONS) 115
FIGURE 19 GLOBAL MARKET FOR OTHER COMPOSITES, 2008 VERSUS 2014 (%) 116
Hydrophobic/Oleophobic Nanocomposites 117
TABLE 40 GLOBAL MARKET FOR HYDROPHOBIC/OLEOPHOBIC NANOCOMPOSITES, THROUGH 2014
($ MILLIONS) 117
POSS-Containing Nanocomposites 117
FIGURE 20 POSS-CONTAINING NANOCOMPOSITE CONSUMPTION, 2008 (%) 118
TABLE 41 GLOBAL MARKET FOR POSS-CONTAINING NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 119
Nanocomposite Fuel Cell Membranes 120
FIGURE 21 FUEL CELL SALES BY TECHNOLOGY TYPE, 2008-2014 ($ MILLIONS) 120
TABLE 42 FUEL-CELL MEMBRANE CONSUMPTION, 2014 (MILLION SQUARE METERS) 121
TABLE 43 GLOBAL MARKET FOR NANOCOMPOSITE FUEL-CELL MEMBRANE, THROUGH 2014 ($
MILLIONS) 121
Photonic Band Gap Nanocomposites 122
TABLE 44 GLOBAL MARKET FOR PHOTONIC BAND GAP NANOCOMPOSITES, THROUGH 2014 ($
MILLIONS) 123
Chapter-6: THE NANOCOMPOSITES INDUSTRY
COMPANIES 124
MARKET SHARES 124
FIGURE 22 NANOCOMPOSITE MARKET SHARES, 2008 (%) 125
Chapter-7: VENDOR PROFILES
AGILENT TECHNOLOGIES 126
ALCOA CLOSURE SYSTEMS INTERNATIONAL 126
ALPS ELECTRIC CO., LTD. 127
ALTAIR NANOTECHNOLOGIES, INC. 127
AMERICAN BOWLING SERVICE, INC. 127
BASELL POLYOLEFINS COMPANY N.V. 128
BAYER AG 128
CARBOLEX INC. 128
CLARIANT INTERNATIONAL AG 129
EASTON-BELL SPORTS INC. 129
E. I. DU PONT DE NEMOURS AND COMPANY 129
ESPIN TECHNOLOGIES, INC. 130
EVONIK DEGUSSA GMBH 130
FOSTER CORP. 130
FRONTIER CARBON CORP. 131
GE PLASTICS 131
GENERAL MOTORS CORP. 132
HOLMENKOL SPORT-TECHNOLOGIES GMBH 132
HONEYWELL INTERNATIONAL INC. 132
HYPERION CATALYSIS INTERNATIONAL, INC. 132
INFRAMAT CORP. 133
INMAT LLC 134
KABELWERK EUPEN AG 135
LG CHEM 135
MATSUSHITA ELECTRIC WORKS, LTD. 135
MITSUBISHI CHEMICAL CORP. 136
NANOCOR INC. 136
NANOGATE TECHNOLOGIES GMBH 136
NANOLEDGE 137
NANOSYS INC. 137
NEOMAX CO., LTD. 138
NOBLE POLYMERS 138
PENTRON CLINICAL TECHNOLOGIES LLC 139
POLYONE CORP. 139
RTP COMPANY 140
SCIPERIO, INC. 140
SHOWA DENKO K.K. 140
SIM COMPOSITES, INC. 140
SOUTHERN CLAY PRODUCTS, INC. 141
SOUTHWEST NANOTECHNOLOGIES, INC. 141
SUD-CHEMIE AG 142
UBE INDUSTRIES, LTD. 142
UNITIKA LTD. 143
VALSPAR CORP. 143
WILSON SPORTING GOODS CO. 143
YANTAI HAILI INDUSTRY & COMMERCE CO., LTD. 144
ZYVEX CORP. 144
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